Process Manufacturing

Process manufacturing industries, including food, pharma, chemicals, oil, personal care, paints, plastics, and rubber, operate in highly regulated, complex, and cost-sensitive environments. Success demands operational agility, end-to-end traceability, and the ability to respond rapidly to shifting market, regulatory, and sustainability pressures.

Challenges in Process Manufacturing

Increasing complexity across multi-step formulations, stringent regulations, and volatile input costs

Transformation initiatives often too slow, theoretical, or cost-prohibitive

Operational silos between R&D, production, quality, compliance, and logistics

Rising ESG, traceability, and sustainability mandates — particularly in chemicals and oil sectors

Limited real-time visibility into batch performance, yield, and cost-to-serve metrics

Why It Matters

Delayed time-to-market affects profitability

Compliance breaches risk costly recalls and potential lawsuits, especially in pharma, food, and oil processing

Inefficient operations squeeze margins that are already low in this sector

Failure to leverage data for agile decision-making weakens competitiveness across regulated markets

How We Help

Deploy agile, data-driven operating models

Implement ESG-aligned traceability and compliance reporting

Digitize QA/QC processes, batch tracking, and formula control for improved traceability and regulatory compliance

Use intelligent data structures and automation to optimize yield, waste reduction, and cost control without global consultancy overhead

Integrate MES and ERP systems to enable seamless production planning, inventory control, and shop-floor monitoring

Build scalable, offshore-led digital infrastructure for operational consistency and rapid ROI

Tangible Outcomes

Faster product development cycles and reduced time-to-market

Improved yield, cost control, and reduced waste through real-time analytics

End-to-end regulatory compliance and automated traceability

Scalable digital operating models delivering measurable, sustainable ROI

Global Industry Best Practices We Apply

L’Oréal and Unilever use AI-driven R&D and lean digital PLM to cut time-to-market by over 40% — we apply the same principles for mid-tier personal care and contract manufacturers

AkzoNobel’s shift to predictive maintenance and advanced demand sensing guides us on how to optimize coatings and chemical operations for our clients

Data-first operating models from Covestro and Dow inspire our approach to digitizing production, automating QA, and integrating real-time inventory in plastics and rubber manufacturing

Why Choose Us

Deep, cross-sector transformation expertise covering food, pharma, chemicals, oil, personal care, paints, plastics, and rubber

Offshore delivery model ensuring high-quality, cost-effective, scalable execution

Commercially focused on operational outcomes, not endless diagnostics

Proven ability to deliver rapid, scalable digital transformation programs designed for operational realities